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Ultem PEI 1010-1000

2015-12-21 14:10

Ultem PEI 1010
Low viscosity. Difficult to fill the part, about 25% higher fluidity. Minimal reduction in impact resistance, heat resistance, and chemical resistance.
machining
Extrusion-USA
Note: Mold release grades (numbers ending with R), due to the inclusion of mold release agents, fouling and / or die biting can occur.
Dry for 4 hours at 300F
Temperature (F)
Melt 625-675
Back 1 615-660
Mid Section 625-675
Front 625-675
Die pressure (psi) 1200-7000
Screw design Compression ratio: 1.8 to 2.8: 1.0
L / D (length-diameter ratio): 16 ~ 24: 1
Screw speed (rpm) 10-70
Cleaning: use HDPE or undried polycarbonate
Injection-USA
Processing group: ULT-IM-01
Note: Melt temperatures above 720F and / or excessive residence time at this temperature may affect color stability.
Drying time 4-6 hr
Drying temperature 300 deg F
Maximum drying time 24 hr
Moisture content (range) 0.02%
Melt temperature 660-750 deg F
Nozzle temperature 650-750 deg F
Front temperature 650-750 deg F
Mid-range temperature 640-750 deg F
Rear temperature 630-750 deg F
Mold temperature 275-325 deg F
Back pressure 50-100 psig
Screw speed 40-70 rpm
Barrel injection volume 40-60%
Clamping force tonnage 3-5 ton / in2
Mold exhaust groove depth 0.001-0.003 in
Low viscosity. Difficult to fill the part, about 25% higher fluidity. Minimal reduction in impact resistance, heat resistance, and chemical resistance.
performance
mechanical
performance Typical data unit method
Tensile Strength, Yield, Type I, 0.125 " 15200 psi ASTM D 638
Tensile Extension, Yield, Type I 0.125 " 7.0 % ASTM D 638
Tensile Extension, Break, Type I 0.125 " 60.0 % ASTM D 638
Tensile Modulus, Type I, 0.125 " 430000 psi ASTM D 638
Flexural Strength, Yield, 0.125 " 22000 psi ASTM D 790
Flexural Modulus, 0.125 " 480000 psi ASTM D 790
Compressive strength 21900 psi ASTM D 695
Compression modulus 480000 psi ASTM D 695
Shear strength 15000 psi ASTM D 732
Hardness, Rockwell M 109 - ASTM D 785
Taber Abrasion, CS-17, 1 kg 10 mg / 1000cy ASTM D 1044
Shock
performance Typical data unit method
Izod impact value, no gap, 73F 25.0 ft-lb / in ASTM D 4812
Izod impact value, notch, 73F 0.6 ft-lb / in ASTM D 256
Gardner Shock, 73F 25 ft-lbs ASTM D 3029
heat
performance Typical data unit method
Vicat softening temperature, Class B 426 deg F ASTM D 1525
HDT (thermal distortion temperature), 66 psi, 0.250 ", unannealed 405 deg F ASTM D 648
HDT (thermal distortion temperature), 264 psi, 0.250 ", unannealed 387 deg F ASTM D 648
Thermal conductivity 0.22 W / mC ASTM C 177
CTE (Coefficient of Thermal Expansion), flow, 0F to 300F 3 E-5 in / in-F ASTM E 831
Heat index 170 deg C UL 746B
Thermal index, mechanical shock performance 170 deg C UL 746B
Thermal index, non-mechanical impact performance 170 deg C UL 746B
physical
performance Typical data unit method
Specific gravity, solid 1.27 - ASTM D 792
Water absorption, 24 hours @ 73F 0.250 % ASTM D 570
Water absorption, equilibrium, 73F 1.25 % ASTM D 570
Mold Shrinkage, flow, 0.125 " 5-7 in / in E-3 ASTM D 955
Melt flow rate, nominal, 337C 6.6 kgf 17.8 g / 10 min ASTM D 1238
Electricity
performance Typical data unit method
Volume resistivity 1 E17 ohm-cm ASTM D 257
Dielectric strength, in air, 62 mils 830 V / mil ASTM D 149
Dielectric strength, in oil, 62 mils 710 V / mil ASTM D 149
Dielectric constant, 1 kHz 3.15 - ASTM D 150
Loss factor, 1 kHz 0.0013 - ASTM D 150
Loss factor, 2450 MHz 0.0025 - ASTM D 150
Flame characteristics
performance Typical data unit method
UL file number, USA E121562 - -
V-0 rating (test thickness) 0.028 inch UL 94
Oxygen index (LOI) 44.0 % ASTM D 2863
NBS smoke density, flame burning, Ds 4 min 2.0 - ASTM E 662
NBS smoke density, flame burning, Dmax 20 min 39.0 - ASTM E 662

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