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Ultem PEI 1000-7101

2015-12-21 14:07

Ultem PEI 1000

Not enhanced. DTUL (deflection temperature under load): 392F (200C), 264 psi. UL94 V-0 / 5V rated. In 1000-1000ONLY--USP Class VI, FDA food contact appliances and tripartite (ISO 10993-1 revision).

machining

Extrusion -USA

 Note: Mold release grades (numbers ending with R), due to the inclusion of mold release agents, fouling and / or die biting.
 Dry for 4 hours, 300F
 Temperature (F)
   Melt 625-675
   Back 1 615-660
   Mid Section 625-675
   Front 625-675
 Die pressure (psi) 1200-7000
 Screw design compression ratio: 1.8 to 2.8: 1.0 
                             L / D (length-diameter ratio): 16 ~ 24: 1  
 Screw speed (rpm) 10-70
 Cleaning: use HDPE or undried polycarbonate 

Batch Extrusion Blow Molding -USA

 Intermittent Extrusion Blow Molding Warning: Do not clean with low melting styrene or acrylic resin.
 Group: ULT-IEXTBM-01 Unit drying temperature deg F 280-300
 Drying time (basic) hr 4-6
 Drying time (max.) Hr 24
 Moisture content, max. 0.01-0.02
 Melt temperature (parison) deg F 610-675
 Barrel-Area 1 deg F 615-660
 Barrel-Area 2 deg F 625-675
 Barrel-Area 3 deg F 625-675
 Barrel-Area 4 deg F 625-675
 Socket-Area 5 deg F 625-675
 Head-Area 6-Upper deg F 625-675
 Head-Area 7-Bottom deg F 625-675
 Head-Area 8-Die Head deg F 620-675
 Mold temperature deg F 150-350
 Screw speed rpm 10-70
 Screws with L / D (length to diameter ratio) of 16 to 24/1 and compression ratio of 1.8 to 2.5 / 1.0. 
 30% of recycled materials have been successfully reprocessed.
 Use 0.030-0.035 MFR HDPE or high viscosity polycarbonate cleaner.
                                          

Injection -USA

 Processing group: ULT-IM-01
 Note: Melt temperatures above 720F and / or excessive residence time at this temperature may affect color stability.
 Drying time 4-6 hr
 Drying temperature 300 deg F
 Maximum drying time 24 hr
 Moisture content (range) 0.02%
 Melt temperature 660-750 deg F
 Nozzle temperature 650-750 deg F
 Front temperature 650-750 deg F
 Mid temperature 640-750 deg F
 Rear temperature 630-750 deg F
 Mold temperature 275-325 deg F
 Back pressure 50-100 psig
 Screw speed 40-70 rpm
 Barrel injection volume 40-60%
 Clamping force tonnage 3-5 ton / in2
 Mold exhaust groove depth 0.001-0.003 in 

Not enhanced. DTUL (deflection temperature under load): 392F (200C), 264 psi. UL94 V-0 / 5V rated. In 1000-1000ONLY--USP Class VI, FDA Food Contact Utensils and Tripartite (Revised ISO 10993-1).

performance

mechanical

performance

Typical data

unit

method

Tensile Strength , Yield, Type I, 0.125 "

15200

psi

ASTM D 638

Tensile Extension , Yield, Type I 0.125 "

7.0

%

ASTM D 638

Tensile Extension , Break, Type I 0.125 "

60.0

%

ASTM D 638

Flexural Strength , Yield, 0.125 "

22000

psi

ASTM D 790

Flexural Modulus , 0.125 "

480000

psi

ASTM D 790

Compressive strength

21900

psi

ASTM D 695

Compression modulus

480000

psi

ASTM D 695

Shear strength

15000

psi

ASTM D 732

Hardness , Rockwell M

109

-

ASTM D 785

Taber Abrasion , CS-17, 1 kg

10

mg / 1000cy

ASTM D 1044

Shock

performance

Typical data

unit

method

Izod impact value , no gap, 73F

25.0

ft-lb / in

ASTM D 4812

Izod impact value , notch, 73F

1.0

ft-lb / in

ASTM D 256

Gardner Shock , 73F

27

ft-lbs

ASTM D 3029

heat

performance

Typical data

unit

method

Vicat softening temperature , Class B

426

deg F

ASTM D 1525

HDT (thermal distortion temperature), 66 psi, 0.250 ", unannealed

410

deg F

ASTM D 648

HDT (thermal distortion temperature), 264 psi, 0.250 ", unannealed

392

deg F

ASTM D 648

Thermal conductivity

0.22

W / mC

ASTM C 177

~ 300F CTE (Coefficient of Thermal Expansion), flow, 0F ~ 300F

3 E-5

in / in-F

ASTM E 831

~ 300F CTE (Coefficient of Thermal Expansion), xflow, 0F ~ 300F

3 E-5

in / in-F

ASTM E 831

Heat index

170

deg C

UL 746B

Thermal index , mechanical shock performance

170

deg C

UL 746B

Thermal index , non-mechanical impact performance

170

deg C

UL 746B

physical

performance

Typical data

unit

method

Specific gravity , solid

1.27

-

ASTM D 792

Water absorption , 24 hours @ 73F

0.250

%

ASTM D 570

Water absorption , equilibrium, 73F

1.25

%

ASTM D 570

Mold Shrinkage , flow, 0.125 "

5-7

in / in E-3

ASTM D 955

Melt flow rate , nominal, 337C 6.6 kgf

8.9

g / 10 min

ASTM D 1238

Poisson's ratio

0.36

-

ASTM D 638

Electricity

performance

Typical data

unit

method

Volume resistivity

1 E17

ohm-cm

ASTM D 257

Dielectric strength , in air, 62 mils

831

V / mil

ASTM D 149

Dielectric strength , in oil, 62 mils

710

V / mil

ASTM D 149

Dielectric strength , in oil, 125 mils

500

V / mil

ASTM D 149

Dielectric constant , 100 Hz

3.15

-

ASTM D 150

Dielectric constant , 1 kHz

3.15

-

ASTM D 150

Loss factor , 100 Hz

0.0015

-

ASTM D 150

Loss factor , 1 kHz

0.0012

-

ASTM D 150

Loss factor , 2450 MHz

0.0025

-

ASTM D 150

Flame characteristics

performance

Typical data

unit

method

UL file number, USA

E121562

-

-

V-0 rating (test thickness)

0.016

inch

UL 94

5VA rating (test thickness)

0.075

inch

UL 94

CSA (see documentation for complete list)

LS88480

Document number

CSA LISTED

Oxygen index (LOI)

47.0

%

ASTM D 2863

NBS smoke density, flame burning, Ds 4 min

0.7

-

ASTM E 662

NBS smoke density, flame burning, Dmax 20 min

30.0

-

ASTM E 662


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